process waupaca foundry

Process - Waupaca Foundry

A point of difference for Waupaca Foundry: 33 custom-built molding machines and time-tested process control. That’s how we’ve led the industry in delivering consistent high-quality castings. Designed, built and maintained by our engineering teams, these vertical molding machines produce more gray and ductile iron castings per hour than ...

get price

Waupaca Foundry - Metal Casting Manufacturers Waupaca ...

Apr 29, 2021  Waupaca Foundry leveraged 3D printing to provide an improved casting design 2-3 weeks ahead of the customer’s lead time. This solution offered the customer flexibility to test the design faster, mitigated risk, and provided a cost savings.

get price

Quality - Waupaca Foundry

This philosophy is evident throughout Waupaca Foundry, and it can be seen through decades of experience and innovation. Employee engagement is key to our continuous improvement. We use 5S, Kaizen, and Six Sigma business practices to better our process and production, as well as a number of other lean manufacturing principles designed to improve ...

get price

History - Waupaca Foundry

The machine was named “The Super Ox” and was designed and built by Waupaca Foundry employees. The addition brought the total number of vertical molding machines company-wide to 29, with a capacity of more than 380 tons per hour, making Waupaca Foundry the largest non-captive iron foundry in the world with more than 2,300 employees.

get price

Learn Terms, Techniques, and Technology - Waupaca Foundry

Attend Foundry 101 at Waupaca Foundry. To register online, click here; Explore the following pages for online basics and learn more about key terms and phrases used in the iron casting industry, the critical steps in manufacturing iron castings and how the science of metallurgy meets the process of casting

get price

Quality - Waupaca Foundry

This philosophy is evident throughout Waupaca Foundry, and it can be seen through decades of experience and innovation. Employee engagement is key to our continuous improvement. We use 5S, Kaizen, and Six Sigma business practices to better our process and production, as well as a number of other lean manufacturing principles designed to improve ...

get price

Job Application Process Steps at Waupaca Foundry - Hiring ...

Welcome to our guide to the hiring process at Waupaca Foundry. Waupaca Foundry's hiring process usually has three phases—the initial application, interviews, and assessments. Keep reading for details on each stage of the hiring process.

get price

Questions and Answers about Waupaca Foundry Hiring Process ...

Mar 29, 2021  The hiring process for remote positions will be on a case by case basis and depend on the candidate's availability and location. If Waupaca Foundry has a remote position available, we will typically disclose that in the job posting.

get price

Learn Terms, Techniques, and Technology - Waupaca Foundry

Attend Foundry 101 at Waupaca Foundry. To register online, click here; Explore the following pages for online basics and learn more about key terms and phrases used in the iron casting industry, the critical steps in manufacturing iron castings and how the science of metallurgy meets the process of casting

get price

Leadership - Waupaca Foundry

Waupaca Foundry has the talent, process control, and technology for supply chain assurance. For decades, Waupaca Foundry has benefited from strong, decisive leaders at its helm. Waupaca is dedicated to producing the highest quality raw and machined iron casting components by taking care of its people, relentlessly innovating and using unrivaled ...

get price

Waupaca Foundry, Inc. The applicant is Waupaca Foundry ...

Feb 11, 2021  during the public participation process will be described in an addendum to this narrative. Company’s Background Information Waupaca Foundry, Inc. operates its Plant 6 iron foundry in Etowah, Tennessee. The foundry produces iron castings such as brake drums and rotors, which are used by automobile manufacturers.

get price

What is the interview process like at Waupaca Foundry ...

Jan 14, 2017  Answered March 5, 2021 - Grinder Operator (Current Employee) - Waupaca, WI. Horrible hr department. Answered April 3, 2017 - Operator/Laborer (Current Employee) - Etowah, TN. Quick and easy. Answered January 14, 2017 - Grinder/Machine Operator (Former Employee) - Marinette, WI. Extensive and thorough.

get price

Former Waupaca Foundry Plant Acquired Victaulic ...

Feb 21, 2021  Feb 21, 2021. Victaulic, a producer of ductile iron castings for its own brand of mechanical pipe and flow-control products, has purchased Waupaca Foundry’s Lawrenceville, PA, foundry for an unreported price. The 22,000-sq.ft. plant will increase Victaulic’s U.S. casting capacity by 70%, it added, anticipating future demand for its finished ...

get price

Questions and Answers about Waupaca Foundry Indeed

Waupaca Foundry works with a company called Cintas in providing uniforms. Not all departments require them. If an employee decides they don't want to utilize the uniform program, and are not working in an area that requires them, they will typically wear jeans and a t-shirt/long sleeve t-shirt. Answered by Waupaca Foundry June 3, 2021.

get price

David Scott - Director of Tooling and Foundry Process ...

Director of Tooling and Foundry Process Waupaca Foundry May 2021 - Present 1 month. United States Technical Manager Waupaca Foundry Aug 2019 - May 2021 1 year 10 months. Etowah, Plant 6 ...

get price

Why Waupaca?

Casting Call Waupaca Foundry. Whether our team members join Waupaca Foundry immediately out of high school or return after college, start second careers in manufacturing or bring tenured experience from related industry, Waupaca Foundry is proud to employ a team of dedicated individuals who are joined together under the common goal of providing the highest quality cast and machined iron ...

get price

Waupaca Foundry: Cupola Furnace Blast Air Dehumidification ...

To achieve efficiency gains in the cupola melting process, Waupaca Foundry's Tell City plant installed a desiccant wheel to remove water vapor from ambient air before blast preheating in the recuperator tower. This desiccant cupola blast air drying system was installed to offset the impact of humid blast air, which increases the plant’s consumption rate of coke per unit of iron melted.

get price

Waupaca Foundry, Inc. Waupaca, Wisconsin, WI 54981

December 21, 2018 - New Facility will Create 61 New Jobs December 18, 2018 Waupaca, Wisconsin — Waupaca Foundry, a Hitachi Metals company, is expanding operations into Michigan’s Upper Peninsula and will open a new facility to process iron castings produced at its Waupaca, Wis. plants.

get price

Steve Frisbie - Process Engineering Manager - Waupaca ...

Process Engineer. Waupaca Foundry, a division of HITACHI. Jun 2016 – Jun 20171 year 1 month. Effingham, IL. Led "Focused Improvement Teams" of operators,

get price

Waupaca Foundry, Inc. The applicant is Waupaca Foundry ...

Feb 11, 2021  during the public participation process will be described in an addendum to this narrative. Company’s Background Information Waupaca Foundry, Inc. operates its Plant 6 iron foundry in Etowah, Tennessee. The foundry produces iron castings such as brake drums and rotors, which are used by automobile manufacturers.

get price

Waupaca Foundry, Inc. Waupaca, Wisconsin, WI 54981

December 21, 2018 - New Facility will Create 61 New Jobs December 18, 2018 Waupaca, Wisconsin — Waupaca Foundry, a Hitachi Metals company, is expanding operations into Michigan’s Upper Peninsula and will open a new facility to process iron castings produced at its Waupaca, Wis. plants.

get price

Waupaca Foundry cold box core making - YouTube

Mar 12, 2013  When it comes to core-making capabilities, Waupaca Foundry utilizes cold-box, warm-box and shell-core techniques. These diverse capabilities and our innovati...

get price

Former Waupaca Foundry Plant Acquired Victaulic ...

Feb 21, 2021  Feb 21, 2021. Victaulic, a producer of ductile iron castings for its own brand of mechanical pipe and flow-control products, has purchased Waupaca Foundry’s Lawrenceville, PA, foundry for an unreported price. The 22,000-sq.ft. plant will increase Victaulic’s U.S. casting capacity by 70%, it added, anticipating future demand for its finished ...

get price

Waupaca Foundry casting finishing automation - YouTube

Jan 09, 2014  Waupaca benchmarks and incorporates worldwide industry best practices in automated cleaning and finishing processes.This is a closer look at the automated tr...

get price

Waupaca Foundry Interview Questions Glassdoor

Oct 09, 2020  Average Interview. Application. I applied online. I interviewed at Waupaca Foundry (Waupaca, WI) in Sep 2020. Interview. Very thorough Interview process plus a walk-through of the plant. Interview started in the HR department followed by the walkthrough of plant 2. Very excited to see all that goes on in the foundry.

get price

David Scott - Director of Tooling and Foundry Process ...

Director of Tooling and Foundry Process Waupaca Foundry May 2021 - Present 1 month. United States Technical Manager Waupaca Foundry Aug 2019 - May 2021 1 year 10 months. Etowah, Plant 6 ...

get price

Questions and Answers about Waupaca Foundry CEO Indeed

Nov 16, 2016  15 questions and answers about Waupaca Foundry CEO. What advice would you give the CEO of Waupaca Foundry about how to improve it?

get price

Matt Berndt - Process Engineering Manager - Waupaca ...

Process Engineering Manager Waupaca Foundry. Jun 2013 – Present 6 years 8 months. Marinette, WI. Tasked with implementation of The Waupaca Way Production System. To date levels 1 2 fully ...

get price

Steve Frisbie - Process Engineering Manager - Waupaca ...

Process Engineer. Waupaca Foundry, a division of HITACHI. Jun 2016 – Jun 20171 year 1 month. Effingham, IL. Led "Focused Improvement Teams" of operators,

get price

Waupaca Foundry Plant 5 (Phase 1—Gray Iron)*

Waupaca Foundry Plant 5 (Phase 1—Gray Iron)* Tell City, Indiana Metals Cast: Gray Iron. 2000 Shipments: 217,000 tons (gray iron only). Part Range: 10-24 in. in diameter. Molding Process: Vertically parted flaskless green sand molding. Active Patterns: 110. Employees: 298 [(42 in cleaning/finishing (3 shifts)]. Facility Size: 280,000 sq ft ...

get price

Waupaca Foundry company video - YouTube

Gain insight on how Wauapca Foundry combines the science of metallurgy with the art of manufacturing to create the highest quality gray iron and ductile iron...

get price

Halden Collins II - Process Engineer Manager - Waupaca ...

Process Engineer Manager Waupaca Foundry. Education. Fox Valley Technical College. Associate's degree, Business, Management, Marketing, and Related Support Services. Skills Endorsements

get price

Best of the Betters: 2020 Better Project and Better ...

Waupaca Foundry 2020 Page 8 • Waupaca Foundry, Inc. melts over 10,000 tons per day at seven locations. 80% is melted using Cupolas. Waupaca Foundry, Inc. –Melting Facts WF Cupola 3D model • A Cupola Furnace consists of a vertical steel shell, lined with a refractory brick. The charge consists of alternate layers of scrap metal,

get price